Machine de profilage pour rails de fixation solaire | U4141 & U4121 1,0-2,5 mm

Caractéristiques principales

Dualcassette solar support rail roll forming machine for U4141 (18 passes) and U4121 (16 passes). Fast cassette switching, servo feeding, pre-punch, flying cut and roller cooling system.

  • Acier de construction laminé à chaud 1,0 – 2,5 mm (235 MPa)
  • Double cassette à changement rapide : U4141 (18 passes) / U4121 (16 passes)
  • 3Ton Driven Uncoiler + 4over3 Multi-Roll PreLeveling
  • Servo Feeder + Inline PrePunching (600 mm fixed step holes)
  • Moteur principal VFD 30 kW, max 25 m/min (profilage uniquement)
  • Coupe volante hydraulique non-stop, lames résistantes à l'usure Cr12MoV
  • Système de refroidissement des rouleaux par circulation + automate Siemens, tolérance ≤ ±2 mm

Paramètres clés

  • Profilés disponibles : U4141 (18 passes), U4121 (16 passes)
  • Matériau : acier laminé à chaud 1,0 – 2,5 mm, 235 MPa
  • Dérouleur : type motorisé 3 t, largeur de bobine max 300 mm, diamètre intérieur 400 – 610 mm
  • Entraînement principal : moteur VFD 30 kW
  • Vitesse de fonctionnement : 7 m/min (avec poinçonnage) / 25 m/min (profilage uniquement)
  • Mode de coupe : coupe volante hydraulique non-stop
  • Tolérance de coupe : ≤ ± 2 mm
  • Système de contrôle : automate Siemens + écran tactile

Caractéristiques et avantages de la Machine de profilage pour rails de fixation solaire

This dual-cassette roll forming machine produces solar mounting U4141 and U4121 profiles from 1.02.5mm 235MPa steel. Quick cassette change design enables fast profile switching – 18 stations for U4141 and 16 for U4121. Servo feeder with prepunching creates 600mm step holes inline. Hydraulic flying cut (Cr12MoV) with pneumatic pin positioning and slug breaker ensures nonstop production at 25m/min. Siemens PLC with Schneider inverter and Omron encoder holds cut length to ±2mm. Roller cooling system extends roller life, and full mesh cover ensures operator safety.

Paramètres principaux : machine de profilage pour rails de fixation solaire
1 Type de machine Dualcassette solar mounting roll forming machine
2 Profilé 1 U41*41, alimentation ~134 mm, 18 passes
3 Profilé 2 U41*21, alimentation ~94 mm, 16 passes
4 Matériau Acier laminé à chaud 1,0 – 2,5 mm, 235 MPa
5 Dérouleur 3Ton driven, max 300 mm, ID 400610 mm, 4KW retarding motor
6 Pré-nivelage Arbres 4 sur 3
7 Servo Feeder Powered feeding rollers (2 steps)
8 PrePunching 600 mm step (50mm×12), 30KW hydraulic station with oil cooling
9 Main Motor 30KW VFD
10 Speed 7 m/min (with punching) / 25 m/min (forming only)
11 Cutting Hydraulic flying cut (nonstop, post cut, slug breaker), Cr12MoV blades, two blade sets
12 Tolerance ≤ ± 2 mm
13 Control Siemens PLC + touch screen, Schneider inverter, Omron encoder, 24V
14 Cooling Roller water circulation system + control box cooling
15 Safety Full mesh cover
16 Product Rack Unpowered, 6 m length
17 Voltage Customizable (380V/50Hz or 480V/60Hz)
18 Warranty 12 months (mechanical parts)

From Consultation to Delivery Standardized Workflow

  • 01

    Design Process

    140+ Patents

  • 02

    Machining

    145CNC Machines

  • 03

    Assembly

    Craftsman Assembly

  • 04

    Commissioning

    CE Standard

  • 05

    Trial Run

    Practical Trial Production

  • 06

    Inspection

    20-Step Quality Inspectic

  • 07

    Logistics

    100+Countries

  • 08

    Customer Acceptance

    On-Site Engineer Support

  • 09

    After-sales Service

    24/7 Support

Core components are made in-house

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

  • Frame

    Adopt high-strength H-beam from large standard steel mills.
    Use 100% new material, no recycled or second-hand steel.
    With stress relief treatment to avoid deformation during long-term use.
    Surface painted with anti-corrosion and anti-rust coating for longer service life. Stable structure, low vibration, ensuring machine runs smoothly and safely.

  • Shaft

    Made of high-quality 45# solid steel.
    Processed by precision CNC machining for high accuracy.
    High strength, not easy to bend or break.
    Ensures stable running and long service life of the whole machine.

  • Rollers

    Made of forged material with better toughness and strength.
    Treated with professional heat treatment to improve hardness and wear resistance. Machined with high precision for stable forming effect.
    Wear-resistant, long service life, low maintenance cost.

  • Side Plate

    Made of high-quality steel plate with high strength.
    Processed by advanced cutting and drilling equipment.
    Precision machining ensures good matching and stable assembly.
    Stable structure, strong load-bearing capacity.

  • Column

    Adopt shot blasting derusting before painting.
    High anti-corrosion and anti-rust performance.
    Stable structure, strong durability.
    Ensures the stability and safety of the whole equipment.

  • Shaft Sleeve

    Precision CNC machining for high matching accuracy.
    Good wear resistance and stable performance.
    Reduces noise and extends the service life of transmission parts.

    Our Team & Quality Control
    We are a national high-tech enterprise integrating design, R&D, production, sales and service.
    Our company has a professional internal testing laboratory and scientific quality inspection system to strictly control product quality.Our products have passed ISO9001, CE, SGS, TUV, BV certifications, meeting international standards and winning trust from global customers.

Réalisations publiques

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

  • Aéroport de Beijing Daxing
  • Disneyland Shanghai
  • Exposition de Shenzhen

Formulaire de contact

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