Dovetail Floor Deck Roll Forming Machine

Home Dovetail Floor Deck Roll Forming Machine | YX53-200-600 0.75-1.5mm with Press Dimpling Unit

Features and Advantages of Dovetail Floor Deck Roll Forming Machine

This complete roll forming line produces YX53-200-600 dovetail / closed necking floor deck profiles from 0.75-1.5mm 550MPa galvanized steel. The 6Ton hydraulic uncoiler with 4-segment expansion and pneumatic brake feeds coils smoothly. 29 forming stations with hard chrome rollers and Φ95mm shafts ensure precise, consistent deck profiles. Dual 18.5KW motors deliver stable power at 18m/min. Hydraulic post cut-off with Cr12MoV blades and spare set ensures reliable cutting. The independent 3-station press dimpling unit creates deep dimples for enhanced concrete bond, with replaceable inserts for easy maintenance and micro-adjustment for precise positioning. Siemens PLC with wireless remote holds cut length to ±2mm.

Main Parameters：Dovetail Floor Deck Roll Forming Machine
1 Machine Type	YX53200600 Dovetail Floor Deck Roll Forming Machine
2 Profile	Dovetail / closed necking floor deck
3 Material	0.75 – 1.5mm galvanized steel, 550MPa
4 Effective Width	600±5mm
5 Feeding Width	1000mm
6 Uncoiler	6Ton hydraulic (5+1T), max 1250mm, ID 510±30mm, 4segment expansion, pneumatic brake, 3KW pump + 3KW drive
7 Forming Passes	29 stations
8 Roller Material	45# steel, hard chrome coated, heat treated
9 Shaft Diameter	Φ95mm
10 Main Motor	18.5KW × 2 VFD
11 Max Speed	18 m/min
12 Pre-shear	Hydraulic, powered feed roller, cuts head/tail only
13 Cutting	Hydraulic post cut (stoptocut, with scrap), Cr12MoV blades, spare blades included, 5.5KW hydraulic station
14 Press Dimpling Unit	Independent 3station: infeed (Φ75mm) + dimpling press (Φ105mm) + outfeed (Φ75mm), Cr12 heat treated, replaceable inserts, left/right microadjust, upper & lower powered, 15KW VFD, remote controller (FWD/REV/STOP)
15 Tolerance	≤ ±2 mm
16 Control	Siemens PLC + touch screen, Schneider inverter, Omron encoder, wireless remote, 24V
17 Safety	Pushpull mesh cover + blade guard
18 Product Rack	Unpowered, 3 units
19 Voltage	Customizable (380V/50Hz or 480V/60Hz)
20 Warranty	12 months (mechanical parts)

The Working Process of Roof Panel Roll Forming Machine

This series of roof panel roll forming machine wll go through the following working procedures: Coil Charging Car (optional)-Decoiler (passive/auto)- Front Shear(optiona)-Feeding and Guiding Table - Filming Covering (optiona)-Roll FormingSystem-Post-Cutting to length (Hydraulic/Motor)- Output Manual Supporter/Stackmaster(optional)

From Consultation to Delivery Standardized Workflow

01

Design Process

140+ Patents
02

Machining

145CNC Machines
03

Assembly

Craftsman Assembly
04

Commissioning

CE Standard
05

Trial Run

Practical Trial Production
06

Inspection

20-Step Quality Inspectic
07

Logistics

100+Countries
08

Customer Acceptance

On-Site Engineer Support
09

After-sales Service

24/7 Support

Core components are made in-house

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

Frame

Adopt high-strength H-beam from large standard steel mills.
Use 100% new material, no recycled or second-hand steel.
With stress relief treatment to avoid deformation during long-term use.
Surface painted with anti-corrosion and anti-rust coating for longer service life. Stable structure, low vibration, ensuring machine runs smoothly and safely.
Shaft

Made of high-quality 45# solid steel.
Processed by precision CNC machining for high accuracy.
High strength, not easy to bend or break.
Ensures stable running and long service life of the whole machine.
Rollers

Made of forged material with better toughness and strength.
Treated with professional heat treatment to improve hardness and wear resistance. Machined with high precision for stable forming effect.
Wear-resistant, long service life, low maintenance cost.
Side Plate

Made of high-quality steel plate with high strength.
Processed by advanced cutting and drilling equipment.
Precision machining ensures good matching and stable assembly.
Stable structure, strong load-bearing capacity.
Column

Adopt shot blasting derusting before painting.
High anti-corrosion and anti-rust performance.
Stable structure, strong durability.
Ensures the stability and safety of the whole equipment.
Shaft Sleeve

Precision CNC machining for high matching accuracy.
Good wear resistance and stable performance.
Reduces noise and extends the service life of transmission parts.

Our Team & Quality Control
We are a national high-tech enterprise integrating design, R&D, production, sales and service.
Our company has a professional internal testing laboratory and scientific quality inspection system to strictly control product quality.Our products have passed ISO9001, CE, SGS, TUV, BV certifications, meeting international standards and winning trust from global customers.

Government Cases

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

Beijing Daxing Airport
Shanghai Disneyland
Shenzhen Exhibition

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