ComFlor Floor Deck Roll Forming Machine | 0.8-1.2mm 550MPa

Key Features

Cassettetype floor decking machine for 0.8-1.2mm 550MPa galvanized steel. Side slitting, hydraulic head/tail pressing, and PLC accuracy.

  • 0.8-1.2mm Galvanized Steel (550MPa)
  • Cassette 1: ComFlor60, 32 passes + side slitter
  • Cassette 2: ComFlor80, 34 passes + side slitter
  • 5Ton Hydraulic Uncoiler (max 1250mm width)
  • Hydraulic Head & Tail Pressing Devices
  • Hydraulic Post Cut (slug breaker, Cr12 blades)
  • 15KW × 2 Main Motors, 15m/min
  • Siemens PLC ±2mm Control

Key Parameters

  • Profiles: ComFlor60 / ComFlor80 (eff. 600+8mm)
  • Material: 0.8–1.2mm Galvanized Steel, 550MPa
  • Feeding Width: ~870mm (ComFlor60) / ~960mm (ComFlor80)
  • Forming Stations: 32 passes (ComFlor60) / 34 passes (ComFlor80)
  • Main Motor: 15KW × 2 VFD
  • Shaft Diameter: φ95mm
  • Roller: 45# Steel, Hard Chrome Coated
  • Max Speed: 15 m/min
  • Cutting Tolerance: ≤ ±2 mm
  • Tolerance: ≤ ±2 mm
  • Control: SIEMENS PLC + Schneider Inverter + Omron Encoder

Features and Advantages of ComFlor Floor Deck Roll Forming Machine

Cassette type floor deck roll forming machine for 0.8-1.2mm 550MPa steel. Hydraulic head/tail pressing, slug breaker cut. Siemens PLC ±2mm at 15m/min. 12m table.

Main Parameters:Floor Deck Roll Forming Machine
1 Machine Type ComFlor Floor Deck Roll Forming Machine (Cassette Type)
2 Profile 1 ComFlor60, effective width 600+8mm, feeding ~870mm
3 Profile 2 ComFlor80, effective width 600+8mm, feeding ~960mm
4 Material Thickness 0.8 – 1.2 mm (tested with 1.0mm)
5 Material Grade Galvanized steel, yield strength 550MPa
6 Forming Speed Max 15 m/min
7 Length Accuracy ≤ ±2 mm
8 Forming Passes (Cassette 1) 32 passes + side slitter
9 Forming Passes (Cassette 2) 34 passes + side slitter
10 Roller Material 45# steel, hard chrome coated, CNC machined
11 Shaft Diameter φ95 mm
12 Main Motor 15KW×2, variablefrequency control
13 Cutting System Hydraulic post cut, slug breaker, Cr12 heattreated blades (two sets per cassette)
14 Pressing Devices Hydraulic head pressing + tail pressing (shared hydraulic station)
15 Control System SIEMENS PLC + touch screen, Schneider inverter, Omron encoder, selector switch for crush end disable, 24V
16 Uncoiler 5 Ton hydraulic, max 1250mm width, coil ID 510±30mm, 3KW pump + 3KW drive, auto stop
17 Product Table Unpowered, 12m length (two 6m sections)
18 Voltage Customizable (380V/50Hz or 480V/60Hz)
19 Warranty 12 months (mechanical parts)

The Working Process of Roof Panel Roll Forming Machine

This series of roof panel roll forming machine wll go through the following working procedures: Coil Charging Car (optional)-Decoiler (passive/auto)- Front Shear(optiona)-Feeding and Guiding Table - Filming Covering (optiona)-Roll FormingSystem-Post-Cutting to length (Hydraulic/Motor)- Output Manual Supporter/Stackmaster(optional)

From Consultation to Delivery Standardized Workflow

  • 01

    Design Process

    140+ Patents

  • 02

    Machining

    145CNC Machines

  • 03

    Assembly

    Craftsman Assembly

  • 04

    Commissioning

    CE Standard

  • 05

    Trial Run

    Practical Trial Production

  • 06

    Inspection

    20-Step Quality Inspectic

  • 07

    Logistics

    100+Countries

  • 08

    Customer Acceptance

    On-Site Engineer Support

  • 09

    After-sales Service

    24/7 Support

Core components are made in-house

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

  • Frame

    Adopt high-strength H-beam from large standard steel mills.
    Use 100% new material, no recycled or second-hand steel.
    With stress relief treatment to avoid deformation during long-term use.
    Surface painted with anti-corrosion and anti-rust coating for longer service life. Stable structure, low vibration, ensuring machine runs smoothly and safely.

  • Shaft

    Made of high-quality 45# solid steel.
    Processed by precision CNC machining for high accuracy.
    High strength, not easy to bend or break.
    Ensures stable running and long service life of the whole machine.

  • Rollers

    Made of forged material with better toughness and strength.
    Treated with professional heat treatment to improve hardness and wear resistance. Machined with high precision for stable forming effect.
    Wear-resistant, long service life, low maintenance cost.

  • Side Plate

    Made of high-quality steel plate with high strength.
    Processed by advanced cutting and drilling equipment.
    Precision machining ensures good matching and stable assembly.
    Stable structure, strong load-bearing capacity.

  • Column

    Adopt shot blasting derusting before painting.
    High anti-corrosion and anti-rust performance.
    Stable structure, strong durability.
    Ensures the stability and safety of the whole equipment.

  • Shaft Sleeve

    Precision CNC machining for high matching accuracy.
    Good wear resistance and stable performance.
    Reduces noise and extends the service life of transmission parts.

    Our Team & Quality Control
    We are a national high-tech enterprise integrating design, R&D, production, sales and service.
    Our company has a professional internal testing laboratory and scientific quality inspection system to strictly control product quality.Our products have passed ISO9001, CE, SGS, TUV, BV certifications, meeting international standards and winning trust from global customers.

Government Cases

This series of the profile is designed to be economical wall cladding for residential, industrial, and commercial projects.

  • Beijing Daxing Airport
  • Shanghai Disneyland
  • Shenzhen Exhibition

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